SMC Mould

why choose us
Wholesale SMC Mould Supplier
 
 

Taizhou Pinguan Mould Co., Ltd. is a company integrating R&D, design, and manufacturing of injection molding and forming molds. We specialize in the production of various SMC Mould, including Engine Cover Mold, boxes mould, Battery cover mold,pallet mould,fence mould and Water tank mould.

 

High-Quality Products

We pride ourselves on producing high-quality SMC Moulds that meet the industry standards. 

 
 

Competitive Pricing

We strive to offer competitive pricing for our SMC Moulds without compromising on quality.

 
 

Excellent Customer Service

Our dedicated support team is always ready to assist clients with any inquiries, concerns, or after-sales services.

 
 

Advanced Technology

Our company utilizes advanced technology and machinery in the manufacturing process.

 

 

Battery Cover Mold

 

What Is SMC Mould?

SMC mould is high-strength, high hardness mould made of steel plates with polished surfaces to ensure the surface quality of the SMC moulded parts. The main feature of this mould is that it is made by using a compression process in order to compress the SMC material into the final product. 

 

  • Engine Cover Mold
    The Engine Cover Mold is used to manufacture the engine cover. Pinguan Mold has a strong design team and can accept samples, 3D drawings, 2D drawings, quotations and open molds. Welcome to consult...
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  • Boxes Mould
    Boxes moulds are used in the production of boxes. Pinguan Mould has an experienced design staff that can take samples, 3D designs, 2D drawings, quotes, and open molds. Please contact us for a...
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  • Battery Cover Mold
    The battery cover mold is used to manufacture the battery cover. Pinguan Mold has a strong design team, and can accept samples, 3D drawings, 2D drawings, quotations and open molds. Welcome to...
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  • Wash Basin Mold
    Wash basin molds are used to manufacture FRP bathroom washbasins. Pinguan Mold has a strong design team and can accept samples, 3D drawings, 2D drawings, quotations and mold openings. Welcome to...
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  • Pallet Mould
    Pallet moulds are used to manufacture FRP trays. Pinguan Mold has a strong design team and can accept samples, 3D drawings, 2D drawings, quotations and mold openings. Welcome to consult and quote!
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  • Distribution Box Mold
    Outdoor distribution box mold is used to manufacture outdoor distribution boxes. Pinguan Mold has a strong design team and can accept samples, 3D drawings, 2D drawings, and offer mold opening....
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  • Flower Pot Mold
    The flower pot mold is used to manufacture glass fiber reinforced plastic flowerpots. Pinguan Mold has a strong design team, and can accept samples, 3D drawings, 2D drawings, quotations and open...
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  • Fence Mould
    Fence moulds are used to manufacture FRP fences. Pinguan Mold has a strong design team and can accept samples, 3D drawings, 2D drawings, quotations and open molds. Welcome to consult and quote!
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  • Pedal Mold
    FRP pedals are made using pedal molds. Pinguan Mold has an experienced design staff that can take samples, 3D designs, 2D drawings, quotes, and open molds. Please contact us for a consultation and...
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  • Helmet Mould
    Helmet moulds are used to manufacture FRP helmets. Pinguan Mold has a strong and professional design team, which can provide samples, 3D drawings, 2D drawings, quotations and open molds. You are...
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  • Water Tank Mould
    Water tank moulds are used to manufacture FRP water tanks. Pinguan Mold has a strong design team and can accept samples, 3D drawings, 2D drawings, quotations and open molds. Welcome to ask us for...
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  • Trash Can Mold
    Trash can molds are used to manufacture FRP molds. Pinguan Mold has a strong design team and can accept samples, 3D drawings, 2D drawings, quotations and open molds. Welcome to consult and quote!
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Advantages of SMC Mould

 

 

Stablize

The internal stress of the product is very low, and the warpage deformation is also small, and the mechanical properties are relatively stable.

 

Low Cost

The cost of molding equipment is low, and its mold structure is simpler, and its manufacturing cost is usually lower than that of injection molds or transfer molding molds.

 

Repeatable

The shrinkage of the product is small and the repeatability is good.

 

High Productivity

A mold with a large number of cavities can be placed on a given template, and the productivity is high.

 

Automation

High production efficiency, easy to realize specialized and automated production.

 

High Precision

The product has high dimensional accuracy and good repeatability.

 

 

SMC Mould: Everything You Need to Know!

 

SMC compression moulding usually use a hydraulic press machine, and the cavity and core are fixed to the top and bottom platens. When the material is placed into the open mould, the platens close, the mould gets heated, and then the press pressure forces the SMC material to flow all over the mould.

Team
Boxes Mould

 

 

Types of SMC Mould

 

Engine Cover Mold

SMC engine cover has the characteristics of excellent heat resistance, flame retardancy, not easy to aging, corrosion resistance and long service life.

Boxes Mould

The box mold is a mold specially used to press box products. If the customer has special needs, it is also necessary to design the air path, water path, and add an air cap.

Battery Cover Mold

SMC has high strength and can withstand large pressure and impact force, which makes the battery cover plate have good deformation resistance and is not easy to change in shape or break.

Wash Basin Mold

Compared with the traditional ceramic washbasin, the fiberglass SMC bathroom washbasin has better durability and lighter weight. 

Pallet Mould

Our pallet mould is a high-quality tool used in the manufacturing process of pallets. It is carefully designed and crafted to ensure optimal performance and durability. 

Distribution Box Mold

Compared with metal materials, outdoor distribution boxes made of glass fiber reinforced plastics are better in waterproof. 

Flower Pot Mold

The glass fiber reinforced plastic SMC flower pot is durable and lighter, the product is integrally formed, the design has no seams, and it is more beautiful.

Fence Mould

Compared with other fence materials, such as steel and aluminum alloy, SMC fence is lighter in weight and easy to carry, install and disassemble. 

Helmet Mould

Compared with ABS helmets, SMC helmets are stronger, impact-resistant, wear-resistant, and have excellent comprehensive performance. 

 

 

Application of Our SMC Mould

 

1

Automotive Industry

SMC composite materials are often used in automobile manufacturing, involving various types of cars, buses, trains, tractors, motorcycles, sports vehicles, agricultural vehicles, etc.

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Railway Vehicles

SMC railway vehicle window frames, toilet components, seats, coffee table tops, SMC compartment wall panels and SMC roof panels, etc.

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4

Construction Engineering

Water tank,Bath supplies,Purification tank,Building template,Storage room components.

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2

Electrical Industry And Communication Engineering

Including electrical switch box, SMC electrical wiring box, instrument panel cover,SMC insulators, insulating tools, motor end caps, etc.

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Material of SMC Mould

Resin

The main component of SMC is the thermosetting resin, typically polyester or vinyl ester. The resin acts as a binder and provides the structural integrity of the finished product.

Reinforcement

SMC contains reinforcing materials such as glass fibers or carbon fibers. These fibers enhance the strength, stiffness, and impact resistance of the molded part.

Fillers

Fillers, such as calcium carbonate or talc, are often added to SMC to improve its dimensional stability, reduce shrinkage, and enhance its surface finish.

Additives

Various additives, such as catalysts, release agents, and pigments, are included in the SMC formulation to aid in the manufacturing process and provide specific properties to the final product.

 

 

FAQ

Q: What is SMC compression molding?

A: Compression molding is the most common choice for high-volume composite parts and is often associated with SMC (sheet molding composite) and BMC (bulk molding composite) materials. This process produces high strength, complex parts in a wide variety of sizes. Matched metal dies are mounted in a hydraulic molding press. The material charge is manually or robotically placed in the mold, heated mold halves are closed, and up to 2,000psi of pressure is applied. Cycle time ranges from 1-5 minutes depending on part size and thickness. Features such as ribs, bosses and inserts can be molded in. Compression molded parts are characterized by net size and shape, two excellent finished surfaces and outstanding part-to-part repeatability. Trimming and finishing costs are minimal.

Q: Is SMC the same as fiberglass?

A: SMC is a combination of glass-fiber and polyester material molded into panels using a compression process. Fiberglass is glass strands that are woven into cloth or matted together. The fiberglass matting or cloth is placed in a mold, then pure resin with a hardener is applied to form the part.

Q: What is a SMC material?

A: Sheet molding compound is a type of reinforced polyester containing glass or carbon fibers. The fibers, which are typically 1” or greater in length, are suspended in a bath of resin – usually epoxy, vinyl ester, or polyester.

Q: What is a SMC material?

A: From the original development of the thin or single-ply prepregs, the thicker SMC was developed. SMC is a ready-to-mold material representing a special form of a prepreg. It is usually a glass fiber-reinforced TS polyester resin compound in sheet form.

Q: Can you recycle SMC?

A: Abstract. Recycling of SMC has been simulated by adding reground SMC scrap into new products. The full-scale tests showed that the reground materials could be incor porated into new SMC- and BMC-products using standard process equipment and with minor modifications in the formulations.

Q: Can SMC Mould be used for large-scale production?

A: Yes, SMC (Sheet Molding Compound) mould can be used for large-scale production. SMC is a composite material consisting of glass fibers embedded in a thermosetting resin matrix, which can be molded into complex shapes. The use of SMC in moulding allows for high production rates and efficient manufacturing processes. SMC molds are often designed for mass production purposes and can handle high volumes of production. However, the size and complexity of the components being produced may limit the feasibility of using SMC moulds for certain large-scale production applications.

Q: What industries commonly use SMC Mould?

A: SMC moulds are commonly used in various industries for the production of different components. Some of the industries that frequently utilize SMC moulds include: Automotive industry: SMC is often used to manufacture exterior body panels, such as hoods, fenders, bumpers, and roofs for automobiles. Aerospace industry: SMC is used for producing interior cabin components, seating systems, structural parts, and fairings for aircraft. Electrical industry: SMC moulds are used for manufacturing electrical enclosures, switchgear components, circuit breakers, and insulators. Construction industry: SMC is employed for producing building facades, decorative panels, shower trays, bathtubs, and various architectural elements. Transportation industry: SMC moulds are utilized for manufacturing components like train interiors, bus panels, and recreational vehicle parts. Renewable energy industry: SMC is used to produce components for wind turbine blades, solar panel frames, and other renewable energy systems.

Q: Are there any limitations or restrictions when using SMC Mould?

A: While SMC moulds offer many advantages, there are also some limitations and restrictions to consider: Size limitations: SMC moulding is typically suitable for smaller to medium-sized components. Large and complex parts may require multiple moulds or alternative manufacturing methods. Design limitations: The design of SMC components may be subject to certain limitations due to the moulding process. For example, sharp corners, deep undercuts, and thin walls may be challenging to achieve with SMC moulding. Tooling maintenance: SMC moulds require regular maintenance to ensure consistent production quality. This includes cleaning, polishing, and repairing any damage to the mould surfaces.

Q: Are there any maintenance requirements for SMC Mould?

A: SMC mold(sheet molding compound) is an important manufacturing tool used to produce various composite material products. However, these molds are subject to the risk of wear and damage during the production process, and attention needs to be paid to their maintenance and maintenance to ensure their long-term use, product quality and production efficiency.

Q: What is the lifespan of an SMC Mould?

A: The lifespan of an SMC mould depends on various factors, including the quality of the mould material, the complexity and size of the components being produced, the production volume, and the maintenance and care given to the mould. On average, a well-maintained SMC mould can last for several thousand to tens of thousands of cycles.

 

 

As one of the leading smc mould manufacturers and suppliers in China, we warmly welcome you to wholesale discount smc mould made in China here from our factory. All customized products are with high quality and competitive price. Contact us for quotation.

Water Tank Mould, Flower Pot Mold, Engine Cover Mold